Injin Lankwasawa Mai Inganci Na Mota Mai Inganci
1, Tsarin: Gyaran tsayin Servo da dawo da kayan aiki, tsarin hydraulic ta amfani da famfon vane mai araha akai-akai, lanƙwasa silinda mai juyawa. Injin ya ƙunshi rack ɗin kayan aiki, mai yankewa da mai lanƙwasa, kuma mai lanƙwasa yana motsawa a cikin tsayin hanya don cimma samar da kayan aikin tare da tsayi daban-daban. Zagaye ta atomatik: miƙe → ciyarwa → ƙaramin → yanke → lanƙwasa → ja core → saki → fitarwa → sake saitawa.
Rack ɗin cire coiler na lantarki, tiren ƙarfe na aluminum (ƙarfin kaya ≤ 150Kg).
Rack (nau'in famfo na ciki)
3, Na'urar daidaita hanya: an shirya dabaran daidaitawa a saman kwance da tsaye, yana zagaye da daidaita bututun cooper daga ɓangarorin biyu, kowane bututun tagulla yana da ƙafafun zagaye huɗu da ƙafafun daidaitawa 12, waɗanda ƙafafun zagaye ɗaya da ƙafafun daidaitawa 4 ta hanyar daidaitawar shaft mai ban mamaki, don tabbatar da madaidaiciyar bututun hairpin.
4, Gano kayan aiki: amfani da gano maɓallin lantarki, wanda aka shirya a gaban dabaran daidaitawa.
5、Na'urar ciyarwa: amfani da ciyarwa ta gogayya, tsarin shine silinda yana matse bel ɗin tare da ciyarwa. Kowace saitin bel ɗin daidaitawa tare da silinda daban, bel ɗin ciyarwa ta latsa silinda, bel ɗin lokaci na sama da ƙasa yana matse ciyarwa ta bututun jan ƙarfe, lokacin ciyarwa a wurin, saurin ciyarwa yana raguwa, bel ɗin lokaci yana matse matsin lamba na silinda ƙasa ƙasa, wanda bututun cooper yake a wurin, silinda da aka matse ta rasa matsin lamba, don guje wa gogayya ta cooper zuwa nakasa. Ciyar da mai ta injin hydraulic, bawul ɗin hydraulic mai sauri da sauri mai sauƙin cimmawa ta hanyar jinkirin (farawa) → sauri → jinkirin (a wurin) aikin bugun don tabbatar da inganci mai kyau da ingancin aikin.
6, Ciyar da shi a wurin tare da gano canjin firikwensin.
7, Na'urar yanke bututun Cooper: amfani da bututun cooper na waje, man shafawa na feshi mai feshi, kowane zurfin yanke bututun cooper za a iya daidaita shi daban don tabbatar da cewa haɗin gwiwar yanke bututun tagulla, raguwar raguwa, bayan yankewa, bel ɗin ciyarwa ya juya don raba bututun cooper.
8, Na'urar lanƙwasawa: an haɗa ta da mannewa mai lanƙwasa, juyawa mai lanƙwasawa, lanƙwasa mai lanƙwasa sama da ƙasa da sauran sassa. Don tabbatar da mannewa mai inganci lokacin lanƙwasawa, bututu ɗaya mai cooper tare da mold ɗaya mai lanƙwasawa, kowane mold mai lanƙwasawa tare da silinda mai lanƙwasawa. Na'urar lanƙwasa mai lanƙwasa tana juyawa ta hanyar silinda mai lanƙwasawa wanda na'urar lanƙwasa ke jagoranta. Ana ɗora mold mai lanƙwasawa akan farantin da aka gyara wanda silinda biyu ke jagoranta. Lokacin da aka saukar da mold ɗin, ana iya ciyar da shi ko sauke shi. Lokacin da aka ɗaga samfurin, ana kammala mold mai lanƙwasawa.
9、Na'urar fitar da kaya, jan core, da mandrel: ana shigar da na'urorin da ke sama a kan layin dogo. Bayan an gama lanƙwasa bututun jan ƙarfe, mandrel mai motsi yana tuƙi ta hanyar silinda a yanayin lanƙwasa yanayin lanƙwasa, yana fita daga wurin yanke lanƙwasa, sannan yana fitarwa. Motar servo ta cikin sukurori na ƙwallon tana tuƙi kujerar saukewa don ci gaba da sauri. Haɗin da mandrel mai motsi shine sandar haɗawa da aka yi da bututu mai kauri mai santsi tare da mai shafawa da mai rarrabawa, ta hanyar mai rarrabawa da ramuka a cikin sandar haɗawa don fesawa a cikin bango na ciki bayan ƙirar ta manne kube da lanƙwasa don tabbatar da ingancin gwiwar hannu.
10, Na'urar daidaita tsawon matsewa: idan ƙayyadaddun tsawon matsewa ya canza, ya kamata a daidaita shi ta hanyar na'urar daidaita tsawon, na'urar daidaita tsawon tana da sassa masu zuwa.
① daidaita tsayin lanƙwasa: ana amfani da shi don daidaita tsawon kayan aikin bayan lanƙwasa, matsayin wurin zama na fitarwa wanda injin servo ya samo ta hanyar sukurori na ƙwallon; matsayin injin lanƙwasa wanda sukurori na motar servo ya kammala, lokacin da aka sanya shi, na'urar matsewa ta atomatik da tushe an gyara.
② Rack na jagora, na'urar daidaita ciyarwa: Dangane da tsawon bututun gashin gashi, kayan aikin suna da tsayi daban-daban na rack na jagora. Silinda ne ke tuƙa mai ciyarwa, hannun karɓa yana kan dogon shaft, kuma hannun karɓa zai iya zamewa tare da dogon axis, canza nisan da ke tsakanin hannun ɗauka, ko ƙara yawan hannun ɗauka don dacewa da tsayin kayan aikin da ake ɗauka.
11, Injin sanye take da na'urar kariya ta photoelectric a ɓangarorin biyu na kayan aiki.
12, Tashar na'ura mai aiki da karfin ruwa da aka shirya a cikin tsarin yankewa, ana amfani da famfon vane mai saurin gudu tare da mai sanyaya iska.
| SN | Abubuwan da ke ciki | Alamar/Asalin |
| 1 | Kamfanin PLC | Mitsubishi |
| 2 | Man injin dubawa | Mitsubishi |
| 3 | Motar Servo | Mitsubishi |
| 4 | Bawul ɗin solenoid na huhu | SMC |
| 5 | Silinda | SMC |
| 6 | Na'urar haƙar ma'adinai | YUKEN/Japan |
| 7 | Abubuwan Eclectics | Schneider |
| 8 | Injin janar | Alamar haɗin gwiwa |
| 9 | Mai rage zafi | Alamar haɗin gwiwa |
| 10 | Bearing | C&U/NSK |
| 11 | Jagorar layi | HIWIN |
| Abu | Sigogi | ||||
| Samfuri | ZUXB 4-9.52×25.4+4-12.7×48-3600-ACD | ||||
| A. Fitar da wutar lantarki B. Fitar da ruwa daga famfo a ciki C. Fitar da iska daga hannu ta hanyar iska D. Na'urar kariya ta hoto | |||||
| Cooper Tube | Kayan Aiki | Kayan Aiki | Lambar gami: TP2(mai laushi)(Haɗu da GB/T 17791Standard) | ||
| Nau'i | Matsakaicin diamita na waje Φ1100mm | ||||
| Kauri mm | 0.3~0.41(An ba da shawara) | ||||
| OD mm | Φ9.52 | Φ12.7 | |||
| Girman yanki na aiki | Nisa ta tsakiya mm | 25.4 | 48 | ||
| Matsakaicin tsawon mm (Mafi ƙarancin 200) | 3600 | 3600 | |||
| Sarrafa lambar a lokaci guda | 8 | ||||
| Tsarin injin atomatik s/lokaci | ≤14 (yana lissafin aikin aiki na mita 1) | ||||
| Bayanan lantarki | Tushen wutan lantarki | AC380V/50Hz, ±10%. | |||
| Ikon motar famfon mai | 1.5 kW | ||||
| Ƙarfin injin yanka | 1.5 kW | ||||
| Ƙarfin motar ciyarwa | 3KW | ||||
| Injin lanƙwasawa | Motar Servo 2kW | ||||
| Injin gyara tsawonsa | 0.4 kW Injin Servo | ||||
| Na'ura mai aiki da karfin ruwa | famfon na'ura mai aiki da karfin ruwa | famfon famfo mai araha mai araha | |||
| Man fetur na hydraulic | Tankin ISOVG32/ ƙarfin tankin ruwa 160L | ||||
| Matsin lamba a aiki | ≤6.3MPa | ||||
| hanyar sanyaya | Sanyaya iska | ||||
| Samar da iska | 0.4~0.6MPa, 500L/ min | ||||
| Mai mai canzawa | Japan Idemitsu KosanAF-2C/ Tankin mai mai lita 20 | ||||
















