Injin CNC Mai Inganci Mai Inganci
1. Tsarin tuƙi na injin servo guda ɗaya, yana ɗaukar babban ƙarfin juyi na injin servo kai tsaye da na'urar tuƙi tare da ƙarfin ɗaukar nauyi mai yawa don cimma ƙarancin amfani da makamashi, ingantaccen watsawa mai yawa, ingantaccen aiki da kuma kulawa mai dacewa.
(1) Saurin da za a iya daidaitawa da kuma bugun jini
a. Ana iya zaɓar bugun naushi bisa ga kauri na takardar ta atomatik, wanda ke inganta ingancin aiki.
b. Ana iya daidaita saurin bugun a kowane lokaci na kowane tasha ɗaya,
c. Na'urar za ta iya gano saurin gudu mai sauri yayin gudu mara komai da kuma ƙarancin gudu yayin bugun gaske, ta wannan hanyar, ana iya inganta ingancin bugun yadda ya kamata, kuma babu hayaniya a lokacin bugun.
(2). Tsarin yana da na'urorin kariya daga wuce gona da iri da kuma na'urorin kariya daga wuce gona da iri na inji.
(3). Ana iya daidaita ƙarfin naushin ta atomatik bisa ga kauri na takardar da kuma saurin gudu na ram don sa ingancin naushin ya kai babban matsayi.
2. An tsara hasumiyar da ke da bushing a cikin nau'i biyu
Ana sarrafa hasumiyar ta hanyar na'ura ta musamman don tabbatar da haɗin kai na hasumiyar sama da ƙasa da kuma faɗaɗa rayuwar aikin kayan aiki; hasumiyar da aka dasa a cikin daji tana sauƙaƙa tsarin hasumiyar don tsawaita rayuwar sabis; ana iya amfani da kayan aiki mai tsawo don ƙara daidaiton jagora da faɗaɗa rayuwar aikin kayan aiki (don takarda mai kauri).
3. Kayan aikin iska, man shafawa da na lantarki da aka shigo da su daga ƙasashen waje suna tabbatar da ingancin dukkan na'urar.
4. Babban jagorar jagora da kuma maƙallan ƙwallon ƙafa daga Japan ko Jamus suna tabbatar da ingantaccen ciyarwa.
5. Goga mai tauri da ƙwallo gauraye na aiki yana rage hayaniya da girgiza yayin aiki kuma yana kare saman takardar.
6. An girgiza firam ɗin da aka yi da O-type sau biyu, kuma an goge damuwar gaba ɗaya. Cibiyar sarrafa pentahedron ta gefe biyu ta Jamus SHW ce ke sarrafa firam ɗin a lokaci guda, babu buƙatar yin matsayi na biyu.
7. Maƙallin shawagi mai ƙarfi tare da babban ƙarfin matsewa yana tabbatar da isasshen ciyarwa; haɗin kai mai haɗaka yana tabbatar da kyakkyawan tauri da sauƙin motsi na maƙallin.
8. An nuna tsarin tare da aikin kariyar matsewa ta atomatik don guje wa lalacewar kayan aiki da matsewa, yana tabbatar da ci gaba da gudanar da shirin.
9. Tsarin atomatik yana amfani da tsarin ƙafafun tsutsa da tsutsa mai inganci, yana tabbatar da ingantaccen tsarin ƙididdiga. Matsakaicin diamita na kayan aiki zai iya kaiwa 88.9mm kuma ana iya faɗaɗa tsarin bayanai na atomatik zuwa lamba 4.
10. Tsarin katako mai haɗaka don yin karusa da katako zuwa wani ɓangare, yana ƙara tauri kuma yana kawo daidaiton matsayi. Injin zai iya aiki sosai a lokacin ciyarwa mai sauri kuma yana kawo ƙarshen karkacewar gatari na X da Y.
11. X axis: yana ɗaukar injin servo don tuƙa ma'aikatan ƙwallon ƙafa masu tsayi kuma an nuna karusar da babban tauri da ƙira mai sauƙi. Y axis: injin servo yana tuƙa rakin ciyarwa kai tsaye wanda aka haɗa shi da hanyar jagorar injin, an gyara katako mai nau'in raba tare da rakin ciyarwa, kuma za a tura ƙarfin aiki zuwa firam ɗin injin & ƙasa ta hanyar rakin ciyarwa da hanyar jagora don rage girgiza kai na katako. Wannan tsari yana da halaye na kyakkyawan tauri, nauyi mai sauƙi, ƙarancin nauyi, da kyakkyawan amsawar motsi a cikin tsarin ciyarwa gaba ɗaya, gudu mai ƙarfi da kuma daidaito mai kyau.
12. An yi amfani da tsarin man shafawa na tsakiya don aika man shafawa zuwa wurin man shafawa kai tsaye, yana rage gogayya tsakanin kowace ma'auratan aiki da kuma ƙara tsawon rayuwar sabis.
13. An yi amfani da maɓallin hana canza takardu da maɓallin hana cire takardu.
| A'a. | Suna | Adadi | Bayani |
| 1 | Jerin Shiryawa | Saiti 1 | |
| 2 | Takardar Shaidar Inganci | Saiti 1 | |
| 3 | Jagorar Aikin Injini | Saiti 1 | |
| 4 | Littafin Aiki da Wutar Lantarki | Saiti 1 | |
| 5 | Zane na harsashi | Saiti 1 | |
| 6 | Zane-zanen Babban Lantarki | Saiti 1 | |
| 7 | Takardun Tsarin Software na atomatik | Saiti 1 | |
| 8 | Babban Zane na Wutar Lantarki na DBN | Saiti 1 | |
| 9 | Littafin amfani da kayan aiki | Saiti 1 | |
| 10 | Tsarin CNC na hannu | Saiti 1 | |
| 11 | Zane Kayan Aiki | Saiti 1 |
| A'a. | Suna | Ma'auni | Adadi |
| 1 | Spanner mai kai biyu | 5.5×7-22×24 | Saiti 1 |
| 2 | Spanner mai motsi | 200 | 1 babu. |
| 3 | Maƙallin Kan Soket | S1.5-S10 | Saiti 1 |
| 4 | Sukudireba Mai Ketare | 100×6 | 1 babu. |
| 5 | Bindigar Mai | HS87-4Q | 1 babu. |
| 6 | Man shafawa famfo matsewa Gun | SJD-50Z | 1 babu. |
| 7 | Bindigar mai matsin lamba mai yawa | Saiti 1 | |
| 8 | Maɓallin siffar T | M14×1.5 | 1 babu. |
| 9 | Makullin kusanci | M12 PNP SN=2 a buɗe | Saiti 1 |
| 10 | Makullin kusanci | M12 PNP SN=2 rufe | 1 babu. |
| 11 | Spanner | T09-02,500,000-38 | 1 babu. |
| 12 | Spanner don makullin silinda na gas | Saiti 1 | |
| 13 | Bututu mai laushi | Ø 12 | 1 babu. |
| 14 | Laushin bututun fil | KQ2H12-03AS | Saiti 1 |
| 15 | Sassan tushe | 1 babu. |
| A'a. | Suna | Ma'auni | Adadi | Bayani |
| 1 | Allon kayan matsewa | Lambobi 3. | T02-20A.000.000-10C T02-20A.000.000-24A | |
| Allon matsewa mai ɗaurewa | Lambobi 6. | T02-20A.000.000-09C Ko kuma T02-20A.000.000-23A | ||
| 2 | Spring Ƙaramin sukurori a cikin manne | M4x10 | Lambobi 20. | T02-06,001,000-02 |
| M5x12 | ||||
| 3 | sukurori a cikin manne Sukurori na ciki | M8 x 1 x 20 | 20 babu. | |
| 4 | Ruwan aski | 30T | Lambobi 2. | T09-16.310,000-0.1.2 |
| 5 | Sukurin ciki | M8 x 1 x 20 | Lambobi 4. |
Tsarin FANUC CNC tsarin CNC ne na musamman da kamfanin FANUC na Japan ya ƙirƙiro musamman don cika fasalulluka na wannan nau'in injin, tare da inganta ingancin injin sosai.
I, Halayen Tsarin
1. Aikin zane da naushi;
2. Shirin lambar G mai sauƙin amfani don sauƙin aiki;
3. Tashar jiragen ruwa ta RS232 ta duniya don sadarwa da kwamfuta cikin sauƙi;
4. Injin servo na dijital mai cikakken ci gaba da tsarin servo;
Allon LCD mai launi na inci 5.10.4;
6. Ra'ayoyin mai shigar da bugun jini na rabin madauki;
7. Ƙwaƙwalwar EMS: 256K;
8. Shirin filin, shirin ofis;
9. Nunin Sinanci da Ingilishi;
10. Aikin kwaikwayon zane-zane;
11. Katin PCMCIA mai girma ɗaya don madadin sigogin tsarin, zane-zanen tsani da shirin sarrafawa, da kuma aiwatar da tsarin kan layi na babban shirin sarrafa ƙarfin aiki;
12. Ƙarawa a cikin ƙaramin na'ura, gano matsayi da sarrafa servo don cimma babban gudu da aiki mai inganci;
13. Ana iya ayyana maɓallin aiki akan allon bisa ga ainihin buƙata;
14. Kebul ɗin bayanai na kamawa mai sauri sosai tare da ƙaramin haɗin kebul;
15. Haɗakarwa mai yawa, software na musamman. Ba za a rasa bayanai ba idan wutar lantarki ta gaza samar da wutar lantarki ba zato ba tsammani;
16. Ajiye shirye-shirye guda 400.
1. Axes masu layi: Axes X, Y, axes masu juyawa: Axes T, C, axes masu naushi: Axes Z;
2. Ƙararrawa don kuskuren lantarki kamar over-stroke.
3. Aikin gano cutar kai.
4. Aikin iyaka mai laushi.
5. Lambar G ta duniya don shirin;
6. Aikin diyya ga kayan aiki;
7. Aikin diyya ta nesa ta sukurori;
8. Aikin diyya ta rata ta baya;
9. Aikin karkacewar daidaitawa;
10. Aikin sake saitawa;
11. Aikin AUTO, MANUAL, yanayin JOG;
12. Aikin kariyar manne;
13. Aikin kulle rajistar ciki;
14. Aikin shirin sigogi;
15. Aikin ƙaramin shiri;
16. Aikin sanyawa da sauri da kuma kullewa;
18. Aikin lambar M;
19. Shirin cikakku da ƙari;
20. Tsalle-tsalle, cire sharaɗi.
Gabatarwar software na shirye-shirye
Mun karɓi CNCKAD daga Kamfanin METALIX. Manhajar cikakken saitin software ne na shirye-shirye na atomatik na CAD/CAM daga ƙira zuwa samarwa. Tare da kula da ɗakin karatu na mold, sarrafa zaɓin yanayin atomatik, inganta hanyar da sauran ayyuka, ana iya samar da su ta atomatik ta hanyar hanyoyin sarrafa CAD zane NC. Kuna iya cimma shirye-shirye na ɓangare ɗaya, shirya gida ta atomatik da cikakken fakiti.
Aikin zane mai ƙarfi na CNCKAD, mai sauƙin amfani da fahimta, ban da aikin zane na yau da kullun bisa ga halayen ƙarfe, an ƙara wasu hanyoyin zane na musamman kamar yankewa, zagaye, alwatika, kusurwar dama da siffar kwane-kwane, durƙusawa, duba gyara da gyara ta atomatik, yankewa ko tambari, shigar da fayil ɗin Sinanci DXF/IGES/CADL/DWG da sauransu.
b) Aikin naushi
An nuna shi da naushi ta atomatik, ƙirar musamman, ƙididdigar atomatik, canja wuri ta atomatik, yanke gefen, da sauran ayyuka.
c) Aikin Rasa
Dubawa ta atomatik da gyara sigogi na nau'in kayan, kauri, yankewa ɗaya, yankewa, da kuma canja wurin yankewa, da sauran ayyuka, aiwatar da aikin yankewa ta atomatik.
d) Sarrafa Bayan Aiki
Tsarin aiki na atomatik ko na hulɗa ya shafi dukkan tsari: tambari, laser, plasma, wuta, yanke ruwa da niƙa.
Ci gaba da aiki bayan aiki na iya samar da duk wani nau'in lambar NC mai inganci, tsarin tallafi, shirin macro, kamar inganta hanyar kayan aiki da ƙaramin juyawar mold, allurar tallafi, ayyukan injin tsotsa injin kamar kayan aiki da ƙimar toshewar zamiya.
Canja wurin shirin zuwa wata na'ura kawai yana buƙatar dannawa kaɗan ta linzamin kwamfuta. Waɗannan an samo su ne daga hanyar sarrafa bayanan CNCKAD, ta hanyar kawar da fayilolin kwamfuta masu yawa waɗanda ke sa aikin ya fi kyau.
e) Kwaikwayon zane na CNC
Software yana tallafawa duk wani kwaikwayon zane na shirin CNC, gami da lambar CNC da aka rubuta da hannu, tsarin gyara shi ma yana da sauƙi, software ɗin na iya duba kurakurai ta atomatik, kamar matsi na sigogin da suka ɓace da kurakuran nesa, da sauransu.
f) Canji daga NC zuwa Zane
Ko dai an rubuta da hannu ko wani lambar NC, ana iya canza shi zuwa zane-zanen sassa.
g) Rahoton Kwanan Wata
Za a iya buga rahoton bayanai, gami da duk bayanai kamar adadin sassa, sarrafa bayanan kamar lokaci, saitin ƙira da sauransu.
h) Watsawar DNC
Amfani da hanyar sadarwa ta Windows na tsarin watsawa, ta yadda watsawa tsakanin PC da kayan aikin injin abu ne mai sauƙi.
1) Goyi bayan duk samfuran CNC turret punch, injin yanke laser, injin yanke plasma da injin yanke wuta da sauran kayan aikin injin.
2) Goyi bayan dukkan tsarin aikin kayan aikin CNC, gami da zane, sarrafa atomatik ko hulɗa, bayan sarrafawa, shirin kwaikwayon CNC, yankewa da hannu da atomatik, saukar da fayil ɗin NC da lodawa da sauransu.
3)、Za a iya shigar da Autocad, SolidEdge, SolidWork da CadKey kai tsaye, gami da duk manyan fayilolin zane da aka samar ta hanyar software na CAD.
4)、Software yana goyan bayan nau'ikan kayan aikin sarrafa lambobi daban-daban, yana iya sanya sassan NC suna samar da fayilolin kayan aiki daban-daban, don na'urori da yawa a lokaci guda yayin sarrafawa.
Sake Matsayi Atomatik
Idan girman farantin ya fi girma fiye da wani yanki, injin zai sake saita wurin ta atomatik, sannan ya samar da umarnin sanya wuri ta atomatik; idan mai amfani yana da buƙatu na musamman, ana iya gyara ko share shi bisa ga umarnin sake saita wurin.
Gujewa ta atomatik na matsewa
Umarnin da aka samar ta hanyar sanyawa ta atomatik wanda zai iya sa maƙallin ya guji wurin da ba shi da kyau, rage sharar gida; ko faranti wani ɓangare ne ko wasu sassan farantin ƙarfe, zai iya aiwatar da aikin gujewa maƙallin.
Tsarin kayan tsiri
Domin rage lalacewar kayan a tsarin tambarin, ana iya amfani da dabarar sarrafa kayan tsiri, kuma ana iya amfani da kayan yankewa a gaba ko bayan umarnin reshen.
Dabarar yanke itace
Haɗe da aikin bugun gefen gama gari, bugun atomatik wanda ke iya bugun kayan da ya karye a gefen.
Kwankwali ɗaya yana motsawa ta atomatik
Tare da na'urar ɗaurewa mai motsi, ana iya samar da na'urar ɗaurewa ta atomatik ta hanyar software ɗin da ke motsa maƙallin ta atomatik ta hanyar umarnin NC.
Juyawan Minimun die
Mafi ƙarancin zaɓin juyawar mutu zai iya rage lalacewar tashar nuna bayanai ta atomatik da kuma inganta ingancin samarwa.
Aikin ƙarin Nau'in Buɗewa
Aikin naushin alwatika, naushin bevel, naushin baka da sauran hanyar naushin na musamman da inganci.
Aikin Ƙarfin Dusar da Kai
Fasaloli na Hunƙusa ta atomatik sun haɗa da haɗin micro ta atomatik, zaɓin ƙira mai wayo da kuma tarin gano ƙararrawa da sauran ayyuka.
I) Aikin yankewa ta atomatik
METALIX CNCKAD ya ƙunshi kayan AutoNest wanda shine saitin software na gyaran farantin atomatik na gaske, wanda zai iya aiwatar da duk ingantaccen ƙarfe na hanyar fasaha.
1. Iskar da ake samarwa: matsin lamba na aiki ya kamata ya fi 0.6mPa, kwararar iska: fiye da 0.3m3/min
2. Ƙarfi: 380V, 50HZ, ƙarfin lantarki yana canzawa: ±5%, ƙarfin wutar lantarki na 30T shine 45KVA, diamita na kebul mai canzawa shine 25mm², mai karya shine 100A. Idan wutar lantarki ba ta da ƙarfi, ana buƙatar mai daidaita wutar lantarki, idan akwai ɓullar wutar lantarki, ana buƙatar kariya.
3. Man fetur mai amfani da ruwa: (KASHI) Tonna T220, Ko wani mai don amfani da man shafawa da jagora.
Man shafawa：00#-0# Man shafawa mai matsa lamba sosai（GB7323-94）,shawara：ƙasa da 20°C yi amfani da 00# Man shafawa mai matsa lamba sosai, sama da 21°C yi amfani da 0# Man shafawa mai matsa lamba sosai
| Alamar kasuwanci | Suna | Bayani | Zafin jiki |
| Ƙulle | EPO | 0# Man shafawa mai matsin lamba mai tsanani | 21°C a sama |
| Ƙulle | GL00 | 00# Man shafawa mai matsin lamba mai tsanani | 20°C a ƙasa |
3. Yanayin yanayi: 0°C - +40°C
4. Danshin muhalli: Danshin dangi 20-80%RH (ba tare da danshi ba)
5. A guji girgiza mai ƙarfi ko kuma tsangwama daga na'urar lantarki
6. Muhalli mai ƙarancin ƙura, babu iskar gas mai guba
7. Shirya ginin ƙasa bisa ga zanen harsashin
8. Mai amfani ya kamata ya zaɓi ƙwararren masani ko injiniya don horo, wanda ya kamata ya kammala karatunsa na akalla daga makarantar sakandare ta fasaha, sannan ya shirya shi na dogon lokaci.
11. Dole ne a shirya harsashin bisa ga zane
12. Makulli mai girman 65mm, mai amfani da sandar tallafi, don daidaita matakin tushe.
13. Fiye da lita 5 na fetur mai tsabta, wasu tsummoki, bindiga, man shafawa, kimanin lita 1 don kayan aikin injin gogewa da molds.
14 tare da sandunan tagulla guda Ф10*300 da sandunan tagulla guda Ф16*300 guda ɗaya don shigar da mold. Dogon katako (fuselage da katako ana naɗe su daban, amma kuma don shirya na'urorin da aka aika)
15 mai nuna alamar kira (tsakanin 0-10mm), wanda aka yi amfani da shi don gyara daidaiton axis na X da Y.
16 lokacin da kayan aiki suka isa masana'antar, shirya zirga-zirgar ababen hawa ta 20T ko crane don kayan ɗagawa
17. Idan an sanya wa axis V na'urar sanyaya ruwa, dole ne a shirya matsakaicin sanyaya mai alaƙa, ƙarar ita ce 38L.
Sauran batutuwan da ba a rufe ba suna buƙatar ƙarin fassara da haɗin kai
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| A'a. | Ƙayyadewa | Naúrar | Samfurin Inji | ||
| MT300E | |||||
| 1 | Ƙarfin Punch Mafi Girma | kN | 300 | ||
| 2 | Babban Nau'in Tuƙi | / | Mai tuƙi mai injin guda ɗaya | ||
| 3 | Tsarin CNC | / | Tsarin CNC na FANUC | ||
| 4 | Matsakaicin Girman Sarrafa Takarda | mm | 1250*5000 (tare da sake saitawa ɗaya) | 1500*5000 (tare da sake saitawa ɗaya) | |
| 5 | Adadin Matsawa | a'a. | 3 | ||
| 6 | Matsakaicin kauri na takardar sarrafawa | mm | 3.2/6.35 | ||
| 7 | Matsakaicin diamita na naushi a kowane lokaci | mm | Φ88.9 | ||
| 8 | Babban Mai Gabatarwa | mm | 32 | ||
| 9 | Matsakaicin bugun da aka yi a 1mm Speed | hpm | 780 | ||
| 10 | Matsakaicin Zafi a 25mm Sauri | hpm | 400 | ||
| 11 | Matsakaicin Gudun Nibble | hpm | 1800 | ||
| 12 | Adadin Silinda Mai Canza Matsayi | saita | 2 | ||
| 13 | Adadin Tashar | a'a. | 32 | ||
| 14 | Adadin AI | a'a. | 2 | ||
| 15 | Adadin Axis Mai Sarrafawa | a'a. | 5(X, Y, V, T, C) | ||
| 16 | Nau'in Kayan Aiki | / | Nau'in Dogon | ||
| 17 | Nau'in Teburin Aiki | / | Ƙasa da 3.2mm: Cikakken goga mai gyarawa na aiki (Ana iya ƙara ƙwallo don lodawa azaman zaɓi) | ||
| Sama da 3.2mm: Teburin aiki na ƙwallo cikakke | |||||
| 18 | Matsakaicin Gudun Ciyarwa | X Axis | m/min | 80 | |
| Axis Y | 60 | ||||
| Haɗakar XY | 100 | ||||
| 19 | Gudun Kunkuru | rpm | 30 | ||
| 20 | Saurin Juyawa na Kayan Aiki | rpm | 60 | ||
| 21 | Daidaito | mm | ±0.1 | ||
| 22 | Matsakaicin ƙarfin Loda | Kg | 100/150 don teburin aiki na ball | ||
| 23 | Babban Ƙarfin Mota | kVA | 45 | ||
| 24 | Yanayin kayan aiki | / | Nau'in wargajewa mai zaman kansa mai sauri | ||
| 25 | Matsi na Iska | MPa | 0.55 | ||
| 26 | Amfani da Iska | L/ minti | 250 | ||
| 27 | Ƙarfin Ƙwaƙwalwar CNC | / | 512k | ||
| 28 | Gano yankin da aka matse | / | Y | ||
| 29 | Canjin Takarda mai hana yankan takarda | / | Y | ||
| 30 | Maɓallin Hana Canza Takarda | / | Y | ||
| 31 | Girman Bayani | mm | 5350×5200×2360 | 5850×5200×2360 | |
| A'a. | Suna | Alamar kasuwanci | Ma'auni | ||
| 1 | Tsarin CNC | FANUC | OI-PF | ||
| 2 | Direban Servo | FANUC | AISV | ||
| 3 | Motar Servo (X/Y/C/T axis) | FANUC | AIS(X, Y, T, C) Mota ta musamman don axis na V | ||
| 4 | Jagora | THK | HSR35A6SSC0+4200L (X:2500) | ||
| HSR35A3SSC1+2060L-Ⅱ (Y:1250) | |||||
| HSR35A3SSC1+2310L-Ⅱ (Y:1500) | |||||
| 5 | Sukurin Bulo | THK | BLK4040-3.6G0+3016LC7 (X:2500) | ||
| BLK3232-7.2ZZ+1735LC7T (Y:1250) | |||||
| BLK3232-7.2ZZ+1985LC7T (Y:1500) | |||||
| 6 | Daidaitaccen hali | NSK/Koyo | 25TAC62BDFC10PN7B/SAC2562BDFMGP4Z | ||
| 30TAC62BDFC10PN7B/SAC3062BDFMGP4Z | |||||
| 7 | Sassan iska | Haɗin gwiwa uku | SMC | AC30A-03D | |
| Bawul ɗin Solenoid | SY5120-5D-01 | ||||
| Mai yin kaifi | AN10-01 | ||||
| Silinda | CP96SDB40-80-A93L | ||||
| 8 | Tsarin Wutar Lantarki | Mai Breaker | Schneider | / | |
| Tuntuɓi | Schneider | / | |||